Peru Wet Process Sodium Silicate (Water Glass) Plant

Capacity: >30 t/day (Adjustable Output)
Modulus Range: 2.0–3.5 Adjustable, including stable <2.5 grades

Proof Highlights (What Makes This a Proven Project)

• Performance Target Achieved: Adjustable output >30 t/day with stable continuous operation during commissioning runs
• Grade Flexibility Verified: Product modulus tuned within 2.0–3.5, including low-modulus (<2.5) production
• Clear Liquid Product: Filtration section designed for clarified sodium silicate solution and stable storage/dispatch
• Turnkey EPC Execution: One team responsible for process package → design → manufacturing → installation → commissioning → training, reducing interface risk and delays

• Build a wet process sodium silicate plant with flexible grade production to serve different customers
• Ensure safe and stable high-temperature/high-pressure reaction performance
• Deliver clarified liquid product suitable for downstream industrial use
• Reduce project risk by selecting a supplier capable of complete EPC delivery

Quartz sand yard → NaOH metering → batching & mixing → steam-heated reaction kettle(s) → filter press clarification → sodium silicate storage → dispatch

1) Liquid Caustic Soda Metering System

Evidence point: Accurate dosing supports modulus tuning and stable batch composition.
Value: Less deviation, more consistent grades.

2) Batching Tank (Uniform Mixing)

Evidence point: Controlled mixing ensures consistent feed quality into the reaction section.
Value: Stabilizes reaction efficiency and reduces fluctuation.

3) Steam-Heated Reaction Kettle(s) (High T & P)

Evidence point: Engineered for reliable high-temperature/high-pressure reaction with stable heat transfer.
Value: Consistent conversion and repeatable product properties.

4) Filter Press (Clarification)

Evidence point: Clarified product line designed to remove insolubles and improve clarity.
Value: Cleaner liquid product, improved downstream usability.

5) Finished Product Storage Tank

Evidence point: Buffering supports stable dispatch and production scheduling.
Value: Smooth logistics and continuous supply capability.

To avoid "partial supply" ambiguity, list EPC scope clearly:

• Process package & engineering design (PFD/P&ID, layout, utilities integration)
• Complete equipment manufacturing & supply (metering, batching, reaction, filtration, storage)
• Steam & utility interface design (connection points, safety logic)
• On-site installation guidance / supervision
• Commissioning & performance verification
• Operator training + SOP handover
• After-sales support (spare parts, maintenance guidance)

During commissioning, acceptance is typically verified by:

• Capacity verification: output confirmed at >30 t/day under agreed operating conditions
• Grade verification: modulus confirmed within 2.0–3.5 range, including <2.5 low-modulus runs
• Product quality check: clarified liquid appearance and stability after filtration and storage
• Operational stability: safe operation of steam-heated reaction section and stable process control

• One line, multiple grades: modulus flexibility expands product portfolio and market coverage
• Stable high T/P reaction: reliable operation and consistent product performance
• Clarified liquid output: filtration improves usability and reduces downstream issues
• Lower project risk: turnkey EPC delivery shortened coordination time and improved schedule control