Your Professional Portable Detergent Powder Production Line

 

Zhejiang MeiBao Industrial Technology Co.,Ltd. is a scientific and technological professional company integrating R & D, design, manufacture, installation, debugging and service of the complete set of production lines and energy equipments.

The company has about 120 professionals in R & D, design, manufacturing, installation and project management. It has two manufacturing plants, covering an area of 80, 000 square meters.

 

 
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Why Choose Us

 

 

Productivity

The company can provide 5000~250000 tons / year detergent powder production and liquid detergent production 5000~250000 tons / year complete production line planning and design.

Certificates

The company has passed ISO9001 international quality management system certification. Many of the company's technologies and equipment have applied for national invention and utility model patents.

Application

The company's energy equipment, hot air furnace, has been successfully applied to dry chemical, fertilizer, feed, building materials, medicine, food, metallurgy and other products.

Service Tenet

According to the own resource conditions, our company seeks social and customer needs and provides customers with advanced technology, high quality products, timely and effective services.

 

 

 

 

Types Of Detergent Powder Production Line 

 

 

Detergent Powder Post-Blending Production Line

01

Post Addition Line​

It is mainly used to add some functional ingredients that are sensitive to temperature, time and other conditions in the later stage of product production. For example, in the production of food, medicine or detergent, some active enzymes, flavors, nutritional enhancers and other substances may lose their activity or change their properties if they are added during the early high temperature or long processing process. They need to be added at the right time through the post-addition production line. This production line is usually equipped with precise metering and adding equipment to ensure the accurate dosage of the added ingredients. At the same time, it is also equipped with a mixing device to allow the newly added ingredients to be fully and evenly mixed with the original materials to ensure the stability of product quality and performance. ​

02

Caustic Soda Dissolving Line​

It is mainly used to dissolve solid caustic soda (sodium hydroxide) into liquid for subsequent production use. Caustic soda is highly corrosive and is widely used in the chemical, papermaking, textile and other industries. The production line first delivers solid caustic soda into the dissolution tank through a conveying device, and then adds water in a certain proportion. The dissolution tank is usually equipped with a stirring device to accelerate the dissolution process of caustic soda, and is also equipped with a temperature control system. Because caustic soda releases a lot of heat when it dissolves, it is necessary to control the temperature in time to prevent the solution from boiling or damaging the equipment due to excessive temperature. The dissolved caustic soda solution is filtered and tested to ensure that the solution concentration meets the production requirements, and then it is transported to a storage tank or directly to the production link where it needs to be used.

Caustic Soda Dissolving Section for Detergent Production

Solid Sodium Silicate Production Line

03

Detergent Production Line-Unit Equipment​

The detergent production process is complex and requires a variety of unit equipment to work together. For example, the batching and mixing equipment is responsible for mixing various raw materials, such as surfactants, additives, solvents, etc., according to the precise formula ratio to make them fully uniform; the heating reaction equipment provides a suitable temperature environment for the materials in the link where chemical reactions are required to promote the reaction; the filtering and separation equipment is used to remove impurities or undissolved particles in the mixed materials to ensure the purity of the product; the drying equipment is for powdered detergents, and the mixed materials are dried to meet the specified humidity standards. These unit equipments each have specific functions and are indispensable components of the detergent production line. Their performance and stability directly affect the production quality and efficiency of detergents. ​

 

 

 

Safety Precautions When Using Detergent Powder Production Line

 

 

 

Training before taking up the post

Newcomers must first learn the operating procedures and safety knowledge, and pass the assessment before taking up the post. Don't do it blindly. ​

Old employees should also participate in safety training regularly to understand new equipment or new risks. ​

 
 

Wear protective equipment ​
When working, you must wear long-sleeved work clothes, gloves and goggles to prevent your skin from contacting raw materials or being injured by splashes. ​

 
 

Check before starting the equipment ​
Before starting the machine, check all equipment (such as agitators and granulators) to confirm that the parts are not loose, the conveyor belt is not deviated, and there are no people or debris around. ​
Confirm that the power supply, pipelines, and valves are connected normally, and there is no leakage, air leakage, or water leakage. ​

 
 

Don't touch it casually during operation ​
When the equipment is running, never reach into the machine with your hands or tools to clean the material. Use special shutdown cleaning tools. ​
If you find that the equipment is abnormal (abnormal sound, smoke), press the emergency stop button immediately and contact the maintenance personnel.​

 
 

Power off for cleaning and maintenance​
Before cleaning equipment, replacing parts or repairing, the power must be turned off and a "No Closing" warning sign must be hung to prevent accidental startup. ​
When cleaning residual dust, use an explosion-proof vacuum cleaner instead of compressed air to avoid raising dust and causing explosions. ​

 
 

Dangerous raw materials are stored separately​
Chemicals such as surfactants and caustic soda should be placed separately in a cool and ventilated place, away from fire and heat sources. ​
Different chemicals should be stored separately to avoid mixing and reaction. Handle them with care to prevent leakage. ​

 
 

Firefighting facilities are ready​
Fire extinguishers and fire hydrants must be equipped in the workshop, and employees must know their locations and how to use them. ​
Check firefighting equipment regularly to ensure that they can be used at any time. Keep the workshop passages unobstructed and do not pile up debris. ​

 
 

Emergency response​
In the event of leakage, fire or poisoning, immediately activate the emergency plan, evacuate personnel, and call the police for help.​
Take part in emergency drills more often and know how to save yourself and others (for example, if chemicals splash on your body, rinse immediately with plenty of water).

 

 

FAQ

Q: What does the washing powder production line produce? ​

A: It produces various types of washing powder, and makes powdered detergent suitable for washing clothes by mixing raw materials such as surfactants and additives. ​

Q: What are the main production processes? ​

A: First, weigh the raw materials according to the formula ratio, stir and mix them evenly, then use a granulator to make the mixture into granules, then dry and sieve to remove unqualified particles, and finally package them into finished products. ​

Q: How to ensure product quality? ​

A: Strictly control the proportion and quality of raw materials, monitor the production process through parameters such as temperature and humidity, and use sieving and testing equipment to remove unqualified particles and impurities. ​

Q: Can washing powder with different functions be produced? ​

A: Yes! By adjusting the formula and adding different functional ingredients (such as enzyme preparations, fragrances, softeners), various types of washing powder such as ordinary, enzyme-added, and aromatic can be produced. ​

Q: Is the production line highly automated? ​

A: Most production lines are automated, and everything from ingredients, mixing to packaging can be completed automatically, reducing manual operations and improving production efficiency and stability. ​

Q: How to deal with environmental protection?​

A: The dust generated during the production process is treated by dust removal equipment, the wastewater is discharged after purification and meets the standards, and some heat can be recycled. ​

Q: Is the investment cost high? ​

A: The cost depends on the scale, equipment configuration and degree of automation. Small production lines have lower costs, while large fully automatic production lines have relatively higher investments.

 

 

Zhejiang Meibao Industrial Technology Co., Ltd. is one of the most professional detergent powder production line manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy custom made detergent powder production line from our factory.

detergent powder production line, Solid Sodium Silicate Production Line
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