Calcium Chloride Production Line

Complete Equipment from Raw Material Processing to Finished Granules. Granular calcium chloride production equipment configured around your raw materials, product specifications and available energy sources.

Complete Equipment for Granular Calcium Chloride Production

Granular Calcium Chloride Production Line Overview

Production Line Overview

Meibao supplies granular calcium chloride production lines using calcium carbonate and hydrochloric acid as the main raw materials. The line covers raw material metering and reaction, solution purification, concentration, spray drying and granule formation, and finished-product packaging.

Based on the required capacity, product standards and site conditions, Meibao can provide process design, equipment manufacturing and supply, installation, commissioning, operator training and technical support.

Core Equipment and Systems

The following systems form the main sections of the production line. The specific equipment configuration and scope of supply are determined by raw material conditions, product requirements and the project design.

Raw Material Storage, Metering and Reaction

Stores, transfers and meters calcium carbonate and hydrochloric acid for controlled reaction to produce calcium chloride solution. Equipment is selected according to raw material quality, supply conditions and production capacity.

Main equipment
  • Raw material storage, conveying and metering equipment
  • Reaction equipment
  • Solution holding tanks

Solution Purification and Filtration

Provides the required purification, settling, solid-liquid separation and filtration based on raw material impurities and target product specifications. The treated solution is prepared for downstream concentration and spray drying.

Main equipment
  • Purification and adjustment equipment
  • Settling or separation equipment
  • Filters
  • Purified-solution storage tanks

Calcium Chloride Solution Concentration

Increases the concentration of the purified calcium chloride solution to provide suitable feed for spray drying and granule formation. The system is configured according to feed concentration, water evaporation load, heat supply and downstream drying requirements.

Main equipment
  • Concentration equipment
  • Solution transfer equipment
  • Concentrated-solution holding tanks

Spray Drying and Granule Formation

Atomizes the concentrated solution into contact with hot air, allowing water evaporation and granule formation inside the drying tower. The system is configured according to the required output, product moisture and granule specifications.

Main equipment
  • Feed and atomization equipment
  • Spray drying tower
  • Product collection equipment
  • Associated exhaust gas treatment equipment

Granule Handling and Packaging

Collects, screens, stores, weighs, packs and conveys the finished granules. Product handling and moisture protection are planned around the product's hygroscopic properties, packaging specifications and transport and storage conditions.

Main equipment
  • Screening equipment
  • Granule conveyors
  • Finished-product holding equipment
  • Automatic or semi-automatic weighing and packaging equipment

Heat Supply and Controls

Provides heat generation, hot-air supply and control systems for concentration, spray drying and overall line operation. The energy configuration and level of automation are determined by local supply conditions and project requirements.

Main systems
  • Heat generation equipment
  • Hot-air system
  • Production line controls

From Calcium Carbonate and Hydrochloric Acid to Granular Calcium Chloride

Granular Calcium Chloride Process Flow

Calcium Carbonate + Hydrochloric Acid
→
Metering and Reaction
→
Purification and Solid-Liquid Separation / Filtration
→
Calcium Chloride Solution
→
Concentration
→
Spray Drying and Granule Formation
→
Collection, Screening and Product Handling
→
Packaging
Calcium Chloride Process Flow Diagram

Waste hydrochloric acid must first be analyzed and assessed for suitability. Where pretreatment is required, the treated acid must meet production requirements before entering the reaction system.

Configure the Production Line Around Your Target Product

Item Basis for Equipment Configuration
Product and capacity Granular calcium chloride as the target product, with each process section sized according to the required output and planned operating hours
Raw material conditions Calcium carbonate quality, together with the concentration, impurities and supply consistency of industrial hydrochloric acid or waste hydrochloric acid assessed as suitable
Product quality Required CaCl₂ content, moisture, insoluble matter and limits for heavy metals and other impurities
Granule specifications Required particle size range, uniformity and flowability
Energy and site conditions Available energy for concentration and drying, steam conditions, energy costs and plant space
Packaging and automation Packaging specifications, moisture protection, transport and storage conditions, and operating and automation requirements

Specific capacity, product specifications and operating parameters are confirmed after reviewing raw material data, product standards and site conditions.

Equipment Manufacturing and Project Delivery

From Equipment Supply to Installation and Commissioning

Meibao organizes equipment manufacturing and supply according to the project design and provides associated site services to support equipment installation, connection and commissioning across the production line.

Process and Equipment Design

Raw material suitability assessment, process planning, equipment selection and plant equipment layout.

Equipment Manufacturing and Supply

Equipment for reaction, purification, concentration, spray drying, granule handling and packaging, together with supporting heat supply, exhaust gas treatment and control systems.

Installation, Commissioning and Training

Installation, commissioning, operator training and technical support according to the project scope. The specific equipment supply and services are defined in the project plan.

How Meibao Integrates the Production Line

Design Based on Raw Materials and Product Requirements

Calcium carbonate quality, hydrochloric acid composition and finished-product requirements guide the upstream design. Reaction, purification and filtration systems are configured to provide suitable feed for concentration and drying.

Coordinated Concentration, Drying and Heat Supply

Feed concentration, water evaporation load, drying duty and local energy conditions are considered together to match the capacity and heat requirements of the concentration and spray drying sections.

Coordinated Granule Formation, Screening and Packaging

Drying, granule collection, screening and packaging are planned around the required granule specifications and the product's hygroscopic properties, with attention to finished-product handling, transport and storage.

Frequently Asked Questions

Q1.What form of calcium chloride does this production line produce?
The production line described on this page is designed for granular calcium chloride. It uses calcium carbonate and hydrochloric acid, followed by solution purification, concentration, spray drying and granule formation.
Q2.Can waste hydrochloric acid be used as a raw material?
Its source, HCl concentration, major impurities and heavy-metal content must first be analyzed and assessed to determine suitability. If the waste acid is suitable but requires pretreatment, an appropriate purification system is configured so that it meets production requirements before use.
Q3.How are production capacity and product specifications determined?
The required output, operating hours, product standards and granule specifications are defined first. Raw material quality and available energy are then evaluated to assess process feasibility and establish the equipment configuration and design parameters for reaction, concentration, drying and packaging.
Q4.What information should we provide for an initial inquiry?
Please provide your target capacity, product standards, granule specifications, calcium carbonate analysis, hydrochloric acid type and concentration, available energy sources and site conditions. If you plan to use waste hydrochloric acid, please also provide its source, main composition and heavy-metal analysis. Meibao can use this information for an initial assessment.

Plan Your Calcium Chloride Production Line

Tell us your target capacity, granule requirements, raw material conditions and locally available energy sources. Meibao will use this information to assess your production line configuration and equipment needs.

Information helpful for an initial evaluation

•Target capacity
•Product standards
•Granule specifications
•Calcium carbonate analysis
•Hydrochloric acid type and concentration
•Available energy sources
•Site conditions
•Waste hydrochloric acid source, composition and heavy-metal analysis (if applicable)

Send Us a Message

Leave your contact details and project requirements. Our engineering team will reply with an initial assessment.

 
 

Zhejiang Meibao Industrial Technology Co., Ltd. is one of the most professional calcium chloride production line manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy custom made calcium chloride production line from our factory.

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