Spray Tower Industrial Detergent Powder Production Line – 1 Ton/Hour

Spray Tower Industrial Detergent Powder Production Line – 1 Ton/Hour

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Spray Tower Industrial Detergent Powder Production Line – 1 Ton/Hour High-Efficiency Washing Powder Manufacturing System | Turnkey Solution
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High Efficient Tower Spray Washing Powder Production Turnkey Line
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Description
Technical Parameters

Zhejiang Meibao Industrial Technology Co., Ltd. is one of the leading manufacturers and suppliers of spray tower industrial detergent powder production line – 1 ton/hour in China. With abundant experience, we warmly welcome you to buy custom made spray tower industrial detergent powder production line – 1 ton/hour from our factory. For price consultation, contact us.

 

 


Product Overview

     

The Spray Tower Industrial Detergent Production Line (1ton/h) is an advanced and reliable system for the mass production of high-quality detergent powder. Using a spray drying process, it creates uniform, hollow detergent granules with low bulk density (0.20–0.35 kg/L). This detergent making machine is widely used in the chemical and cleaning industry for manufacturing household and industrial washing powders.

Ideal for both new startups and large-scale manufacturers, the line is built with high-efficiency equipment, energy-saving technology, and customized automation control systems to meet various production demands.

 

Product Features & Technology Advantages

 

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Capacity: ≥1 Ton/Hour (Customized up to 250,000 Tons/Year)

 

Fuel Options: Oil, Gas, Coal, Biomass

 

Heating Method: Hot Air Generator

 

Drying Method: Spray Tower Technology

 

Material: Stainless Steel & Carbon Steel

 

Control: Manual, Semi-automatic, or Fully Automatic (PLC Integrated)

 

Support: On-site installation, commissioning, and operation training by professional engineers

 

 

Technical Highlights

 

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Accurate dosing and weighing of powder and liquid raw materials

 

Efficient neutralization and aging of slurry

 

Homogenization via milling-homogenizing pump

 

Formation of hollow beads in spray drying tower

 

Optional post-addition unit for enzymes, perfumes, perborates, etc.

 

Output: Low or medium/high-grade detergent powder

 

Dust-free, energy-efficient production with minimal environmental impact

 

 

 

Applications

 

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Household washing powder

 

Industrial laundry detergent

 

Cleaning powder for textiles and garments

 

 

 

Technical Specifications

 

Item Specification

Product Name

Spray Tower Industrial Detergent Powder Production Line

Capacity

≥1 Ton/hour, customizable

Drying Method

Spray Tower

Heating System

Hot Air Furnace

Fuel Type

Oil, Gas, Coal, Biomass

Machine Type

Automatic / Semi-Automatic

Material

Stainless Steel / Carbon Steel

After-Sales Service

Engineers available overseas

Application

Daily Chemical Industry

Output

Washing Powder (Base & Final Grade)

 

Why Choose Meibao as Your Detergent Powder Production Line Supplier?

 

1. Over 20 Years of Industry Experience

Meibao has more than two decades of expertise in designing, manufacturing, and installing complete sets of detergent powder production lines. We've served over 160 global customers, including Unilever, P&G, Wings, and NICE Group, delivering proven and efficient solutions.

 


2. Turnkey Engineering Solutions

From process consultation, factory layout, equipment design, and manufacturing, to on-site installation, commissioning, and operator training, we offer end-to-end turnkey projects-saving you time, effort, and cost.

 


3. Strong Technical Team and Patented Technologies

With a team of over 200 professionals in engineering, R&D, and project management, Meibao holds multiple national invention patents and utility model patents, ensuring reliable and innovative equipment performance.


 

4. Flexible Customization & Automation Levels

Whether you need a manual, semi-automatic, or fully automated PLC system, we tailor the detergent production line to match your budget, capacity, and local market needs-from 1 ton/hour to 30 tons/hour.

 


5. Eco-Friendly and Cost-Effective Solutions

Our systems are built to meet environmental emission standards, with zero sewage discharge and energy-saving hot air furnace technology, helping you reduce operational costs while staying compliant.


 

6. Global Project Footprint & Service Support

Meibao has successfully completed projects in Southeast Asia, Africa, Middle East, South America, and Europe, offering:

On-site installation & commissioning

Spare parts supply

Long-term technical support

24/7 customer assistance


 

7. ISO-Certified Quality Assurance

Meibao is certified under ISO9001 international quality management system, guaranteeing consistent product quality, safety, and performance.


 

8. Competitive Factory Price with High ROI

As a direct manufacturer, we ensure cost-effective pricing with no intermediaries-allowing you to get high-quality detergent production lines with quick return on investment.

 

FAQ

1. What is the production capacity of the detergent powder production line?

We offer customized capacities from 1 ton/hour up to 30 tons/hour or more, depending on your production requirements.

 


2. What type of drying method is used?

This production line adopts spray drying tower technology, which ensures uniform particle size, low bulk density (0.20–0.35 kg/L), and excellent solubility of the final detergent powder.

 

3. Can the system handle both automatic and semi-automatic operations?

Yes. We offer flexible configurations ranging from manual and semi-automatic to fully automatic PLC-controlled systems based on your budget and automation needs.

 


4. What raw materials can be used in this line?

The line is compatible with:

Soda ash

Sodium silicate

Sodium sulfate

Sodium perborate

Surfactants, enzymes, fragrances, and other additives

 


5. What fuel sources are supported for the heating system?

You can choose from coal, natural gas, oil, or biomass as the heating fuel for the hot air furnace.

 


6. Is post-addition possible for perfumes or enzymes?

Yes. The line includes a post-blending system that allows you to add color particles, perfumes, enzymes, non-ionic surfactants, and other additives after spray drying.

 


7. How long does installation and commissioning take?

On-site installation and commissioning typically take 30–60 days, depending on the complexity and plant scale.

 


8. Do you provide after-sales service?

Absolutely. We offer:

Engineer guidance on-site

Remote technical support

Training for local staff

Spare parts supply

 


9. What is the warranty period?

We offer a 1-year warranty for the entire system.

 


10. Can you help design the factory layout?

Yes. Meibao provides complete factory planning, layout design, and 3D drawing support based on your site specifications.

 

 

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