2 TPH Detergent Powder Intermittent Post-Blending Line — Uganda

Project Overview

Meibao completed a 2 t/h detergent powder intermittent post-blending production line in Uganda.

The production line processes detergent base powder, enzymes, colored speckles, perfume, nonionic additives and other formulation materials. It integrates jumbo-bag lifting, automatic feeding, intermittent mixing, perfume metering and atomization, rotary screening, finished-product lifting, powder storage and packing.

The equipment was installed and commissioned at the customer’s production site. After commissioning, the production line was put into operation and an official launch event was held.

The project was designed to meet the following production requirements:

• Production capacity of 2 tons per hour
• Intermittent post-blending of detergent base powder and formulation additives
• Uniform contact between powder materials and atomized perfume
• Adjustable mixer speed for different production formulations
• Automatic transfer of materials from the feeder to the mixer
• Screening of mixed detergent powder before storage
• Finished-product lifting and temporary storage
• Packing specifications selected according to the customer’s requirements
• Equipment arrangement coordinated with the customer’s workshop

The production line processes the following materials:

• Detergent base powder
• Enzymes
• Colored speckles
• Perfume
• Nonionic additives
• Other formulation additives

Jumbo bag → electric hoist → feeder hopper → automatic feeding → intermittent mixer → perfume metering and pressure atomization → batch mixing → rotary sieve → bucket elevator → finished-product bin → packing machine.

1. Jumbo-Bag Lifting and Feeding

Solid raw materials are supplied in jumbo bags. An electric hoist lifts the jumbo bag to the feeding position, where the materials are discharged into the feeder hopper.

The feeder automatically transfers the materials into the intermittent mixer, connecting raw-material handling with the mixing process.

2. Intermittent Post-Blending

Detergent base powder, enzymes, colored speckles and other solid formulation additives enter the intermittent mixer according to the production formula.

The lifting plates inside the mixer raise and disperse the materials, forming a moving powder curtain. The continuous movement of the powder creates contact between the base powder and formulation additives.

The mixer uses stepless speed adjustment. The operating speed is set according to the production formula and mixing requirements.

3. Perfume Metering and Atomization

Perfume is delivered by a metering pump to a pressure-atomizing nozzle installed inside the mixer.

The nozzle atomizes the perfume into fine droplets. The droplets contact the moving powder curtain, are absorbed by the detergent powder and continue mixing with the materials inside the mixer.

This process distributes the perfume throughout the batch while the powder is in motion.

4. Rotary Screening

After mixing, the detergent powder is discharged from the mixer and enters the rotary sieve.

The rotary sieve separates oversized particles and agglomerates from the finished detergent powder before it enters the storage section.

5. Finished-Product Lifting and Storage

The screened detergent powder is transferred by a bucket elevator to the finished-product bin.

The finished-product bin stores the detergent powder and supplies material to the packing machine installed below the bin.

6. Product Packing

The packing machine completes the final packing process below the finished-product bin.

The packing specification was selected according to the customer’s product and market requirements.

For this project, Meibao carried out the production-process configuration and equipment supply and provided installation and commissioning support.

The supplied production system covers:

• Jumbo-bag lifting and feeding
• Automatic material feeding
• Intermittent post-blending
• Perfume metering and atomization
• Rotary screening
• Finished-product lifting
• Finished-product storage
• Product packing
• Equipment commissioning
• Production start-up support

The 2 t/h detergent powder intermittent post-blending production line was completed and commissioned in Uganda.

The completed system established a production process covering raw-material feeding, powder mixing, liquid perfume addition, screening, finished-product conveying, storage and packing.

The line was subsequently put into operation for local detergent powder production.

Following commissioning, the customer held an official project launch in Uganda.

During the event, guests displayed detergent powder produced by the completed production system. Local representatives attended the event, and television media conducted on-site coverage.

The event presented the completed production line and its locally manufactured detergent powder products.

Meibao provides integrated detergent powder production-line services covering:

• Production-process planning
• Equipment configuration
• Equipment manufacturing
• Factory layout coordination
• Installation guidance
• Equipment commissioning
• Operator training
• Production start-up support

The production line was configured according to the customer’s capacity, formulation, raw materials, workshop and packing requirements.

Planning an intermittent detergent powder post-blending production line?

Provide your target capacity, detergent formulation, raw materials, packing specifications and workshop information. Meibao will prepare a production-process, equipment and layout proposal for your project.

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