2 TPH Liquid Detergent Production Plant — Cuba

Project Overview

A customer in Cuba required a customized liquid detergent production line with a designed capacity of 2 tons per hour.

To achieve the planned output, the complete production system needed to coordinate raw material preparation, dosing, pre-dissolving, mixing, homogenization, buffering, filtration, storage and connection with downstream filling equipment.

Tank volumes, production cycles, material transfer capacity and buffer storage also needed to match the 2 TPH production target.

Based on the customer’s product requirements, plant conditions and production plan, Meibao developed an integrated liquid detergent production solution focused on stable product quality, flexible operation and convenient maintenance.

• Capacity matching: Tank volumes, batch cycles, material transfer and buffer storage must be coordinated to achieve the planned 2 TPH output.
• Formula flexibility: Different liquid detergent formulations require different raw materials, dosing sequences and mixing conditions.
• Mixing consistency: Surfactants, additives, fragrances and other materials need to be evenly dispersed.
• Viscosity control: Mixing speed, processing time, temperature and material addition order may affect the final product viscosity.
• Foam management: Excessive foam during mixing may affect production efficiency, filtration and filling.
• Batch repeatability: The same formulation should maintain consistent quality between production batches.
• Site adaptation: Equipment layout must match the customer’s plant space, utilities, operating requirements and material flow.
• Operation and maintenance: The system should be convenient for local operators to use, clean and maintain.

Production water preparation → raw material storage → weighing and dosing → solid material pre-dissolving → main mixing and homogenization → buffering, settling and defoaming → filtration → finished product storage → filling and packaging coordination.

1. Capacity- and Formula-Based Process Design

Meibao configured the production process according to the customer’s 2 TPH capacity target, product formulations, raw materials, batch size and required finished-product characteristics.

Tank volumes, production cycles, transfer pumps, buffer storage and downstream interfaces were coordinated to support the planned output.

Customer Value: A balanced production system designed to achieve 2 TPH output while maintaining formula flexibility and stable product quality.

2. Raw Material Preparation and Dosing

Raw materials can be stored, prepared and added according to the required production sequence.

Solid materials that are difficult to dissolve can be pre-dissolved before entering the main mixing system. Liquid materials can be measured and transferred according to the process requirements.

Customer Value: Improved dosing consistency and reduced risks of undissolved materials or formulation deviations.

3. Stable Mixing and Homogenization

The mixing system is configured according to product viscosity, tank volume and raw material characteristics.

Mixing speed, material addition sequence and processing time are coordinated to improve product uniformity and reduce differences between production batches.

Customer Value: More consistent product viscosity, appearance and performance.

4. Defoaming, Settling and Filtration

Buffering, settling, defoaming and filtration can be configured according to the product and formulation requirements.

These sections help reduce bubbles, separate unwanted particles and prepare the finished liquid detergent for stable storage and filling.

Customer Value: Cleaner finished products and smoother connection with downstream filling equipment.

5. Flexible Production and Process Control

The control system can be configured according to the agreed automation level and the customer’s operation requirements.

Key production steps such as dosing, mixing, material transfer and filling coordination can be managed through suitable process controls.

The system can also accommodate different formulations and future product adjustments.

Customer Value: Easier operation, better process repeatability and greater flexibility for future product development.

6. Plant Layout and Project Support

Equipment layout, operating space, pipeline arrangement, cleaning access and maintenance areas are considered during the design stage.

Meibao coordinates process design and equipment configuration and can provide technical support for installation, commissioning and operator training according to the project scope.

Customer Value: Better equipment coordination, more practical operation and reduced project implementation risk.

The customized 2 TPH production system is designed to provide the customer with:

• A designed liquid detergent production capacity of 2 tons per hour;
• Coordinated tank volumes, production cycles and material transfer;
• Stable mixing and product consistency;
• Flexibility for different liquid detergent formulations;
• Practical raw material preparation and dosing;
• Better foam, filtration and storage management;
• Convenient equipment operation, cleaning and maintenance;
• Expandability for future product and capacity development;
• Technical support from process planning to production startup.

This project demonstrates Meibao’s ability to combine formulation requirements, process engineering and equipment manufacturing within one customized liquid detergent production solution.

Liquid Detergent Process Engineering - The production system is developed according to product formulation, viscosity, mixing requirements and planned capacity.

2 TPH System Integration - Tank volumes, production cycles, transfer capacity and downstream interfaces are coordinated around the required output.

Customized Equipment Configuration - Mixing methods, tank sizes, heating options and control levels can be selected according to actual project requirements.

Integrated Manufacturing Capability - Process design and equipment manufacturing are coordinated to improve compatibility between different production sections.

Overseas Project Support - Meibao can provide installation guidance, commissioning, operator training and after-sales technical support.

Future Expansion - The system can reserve suitable space and interfaces for additional tanks, filling equipment or future capacity development.

Planning a Liquid Detergent Production Plant?

 

Provide us with your target products, formulations, planned capacity, batch size, automation requirements, heating conditions, filling specifications and plant layout.

 

Meibao can develop a customized liquid detergent production solution for your project.

 

Get a Project Proposal | Request Layout & Quotation