25 TPH Detergent Powder Production Plant — Indonesia

Location: Indonesia | Capacity: 25 TPH | Product: Detergent Powder
Project Scope: Process Design · Equipment Supply · Installation Support · Commissioning
Project Focus: High-Capacity Production · Stable Operation · Product Flexibility · Operating Efficiency

To expand local detergent manufacturing capacity and respond more efficiently to growing market demand, an Indonesian customer planned to build a modern detergent powder production plant with a capacity of 25 tons per hour.

For a production line of this scale, the customer required more than individual equipment. The complete system needed coordinated process design, balanced production capacity, reliable equipment performance and professional project support.

Based on its experience in detergent production engineering, equipment manufacturing and international project delivery, Meibao was selected as the overall solution provider. The project covered process planning, equipment supply, installation guidance, commissioning and production support.

• Large production capacity: A 25 TPH plant requires accurate capacity matching between each production section to prevent bottlenecks.
• Continuous operation: The equipment must remain stable during long-term, high-load production.
• Product consistency: Particle appearance, bulk density, moisture and other product characteristics must remain consistent between production batches.
• Formula flexibility: The production system needs to accommodate different detergent formulations and local market requirements.
• Operating efficiency: Energy consumption, staffing, equipment maintenance and daily production management must be considered during the design stage.
• International project coordination: Equipment manufacturing, shipment, installation and commissioning must be effectively coordinated across different locations.

Reference Configuration

Raw material storage → weighing and dosing → slurry preparation and homogenization → filtration and aging → spray drying → base powder cooling and conveying → post-addition blending → screening → finished product storage → packaging.

Our Integrated Project Solution

1. Complete Process and Plant Planning

Meibao planned the production line as one complete system instead of combining separate pieces of equipment. The capacity, operating sequence and connection between each production section were coordinated according to the customer’s 25 TPH production target.

The plant layout also considered material flow, equipment access, daily operation, maintenance requirements and future production development.

Customer Value: A balanced production system with smoother material flow, fewer process bottlenecks and more efficient plant management.

2. Stable High-Capacity Production

For continuous operation at 25 tons per hour, Meibao focused on the coordination of raw material dosing, slurry preparation, spray drying, powder conveying, post-addition and packaging.

Key operating parameters can be monitored and adjusted to maintain stable production conditions and reduce variations between different production runs.

Customer Value: Reliable production under high-load conditions with more consistent detergent powder quality.

3. Flexible Product Configuration

The production process was developed to support different detergent powder formulations and product specifications. Relevant process parameters can be adjusted according to the customer’s requirements for product performance, particle characteristics, bulk density and market positioning.

Customer Value: The customer can manufacture different detergent powder grades for changing market requirements using the same production platform.

4. Energy and Operating Efficiency

The overall design considered Indonesia’s climate, local energy conditions and intended production mode. Production organization, thermal utilization, system coordination and equipment operation were planned together to improve efficiency throughout the complete line.

Rather than focusing only on the performance of individual machines, Meibao optimized the interaction between the main production sections.

Customer Value: Better control of long-term energy use, staffing requirements, maintenance workload and total operating costs.

5. Equipment Manufacturing and Quality Control

Meibao coordinated the engineering design and equipment manufacturing according to the requirements of the complete production process. Key equipment was inspected before shipment to reduce installation risks and ensure compatibility between different sections of the line.

Customer Value: More reliable equipment matching, smoother on-site installation and lower project execution risk.

6. Installation, Commissioning and Production Support

Meibao provided technical support throughout the project, including installation guidance, system inspection, commissioning and operator training.

During startup, the technical team coordinated the operating conditions of each production section and helped the customer establish suitable operating procedures.

Customer Value: Faster production ramp-up, more efficient operator training and stronger long-term plant management capability.

After installation and commissioning, the production line achieved stable continuous operation and met the customer’s planned production requirements.

The completed plant provides the customer with:

• A production capacity of up to 25 tons per hour
• Stable operation during continuous production
• Consistent detergent powder appearance and performance
• Greater flexibility for different product formulations
• Improved local supply and market response capability
• More efficient production and plant management
• Long-term technical and after-sales support

The project demonstrates Meibao’s ability to deliver not only production equipment, but also a complete industrial solution for large-capacity detergent powder manufacturing.

Large-Capacity Engineering
Experience in planning and coordinating high-output detergent production systems.

Integrated Manufacturing Capability
Engineering design and equipment manufacturing coordinated within one project team.

International Project Execution
Support covering equipment delivery, overseas installation guidance and commissioning.

Full-Lifecycle Service
Technical support from early planning and production startup to operator training, spare parts and long-term maintenance.

Call to Action

Planning a Large-Capacity Detergent Powder Plant?

Whether you need a 25 TPH production plant or a customized capacity, Meibao can develop a solution according to your product formulation, site conditions, energy supply, automation requirements and investment plan.

Buttons: Get a Project Proposal | Request Layout & Quotation

Zhejiang Meibao Industrial Technology Co., Ltd. provides turnkey production line and EPC solutions for detergent, daily chemical, chemical processing, drying and industrial energy projects.

Founded in 2002, Meibao integrates process research, engineering design, equipment manufacturing, installation, commissioning and after-sales service. With two manufacturing bases covering approximately 80,000 square meters, Meibao supports industrial production projects in markets around the world.