Ceramic Body Powder Hot Air Furnace — Myanmar

Special Hot Air Furnace for Ceramic Body Powder Drying in Myanmar

Meibao supplied a special high-cleanliness hot air furnace for a ceramic body powder production project in Myanmar.

 

The furnace integrates fuel combustion, high-temperature gas purification, dust settlement, cold-air mixing and temperature control. It provides 660–700°C process hot air for the ceramic spray-drying tower.

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Project Information

 

Project Location Myanmar
Equipment Special hot air furnace for ceramic body powder drying
Application Ceramic slurry spray drying
Final Material Ceramic body powder
Equipment Series Fuel Options Coal or biomass
Heating Method Direct-fired
Purification-Chamber Outlet Temperature Approximately 900°C
Spray-Drying Hot-Air Temperature 660–700°C
Equipment Series Adjustment Range 600–700°C
Temperature Stability ±5°C
Process Hot-Air Dust Content ≤50 mg/Nm³
Design Thermal Efficiency Above 95%
Project Scope Process design, equipment manufacturing, installation guidance and commissioning support
Project Status Equipment supplied for the Myanmar ceramic project

 

Project Overview

 

Fuel burns inside the combustion unit and generates high-temperature gas. The gas enters the high-temperature purification chamber after leaving the combustion section.

A small amount of dust carried by the combustion gas agglomerates and settles inside the purification chamber. The purified hot air leaves the chamber at approximately 900°C.

Controlled cold air is introduced into the mixing chamber to adjust the process hot-air temperature to 660–700°C. The hot air is then delivered to the ceramic spray-drying tower.

Inside the tower, atomized ceramic slurry contacts the high-temperature hot air. Moisture is removed, and the ceramic slurry forms granulated body powder for the subsequent pressing and forming process.

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Process Flow

 

Coal or Biomass
→ Fuel-Feeding System
→ Combustion Unit
→ High-Temperature Combustion Gas
→ High-Temperature Purification Chamber
→ Dust Agglomeration and Settlement
→ Approximately 900°C Purified Hot Air
→ Controlled Cold-Air Mixing
→ 660–700°C Process Hot Air
→ Ceramic Spray-Drying Tower
→ Ceramic Body Powder

 

Process Description

 

1. Fuel Feeding

Coal or biomass is delivered to the combustion unit through the corresponding fuel-storage and feeding system.

The fuel-feeding rate is coordinated with the hot-air temperature and heat demand of the ceramic spray-drying process.

 

2. Fuel Combustion

Fuel burns inside the combustion unit and generates the high-temperature gas required for continuous ceramic powder drying.

The combustion system operates in coordination with the air-supply and temperature-control systems.

 

3. High-Temperature Purification

The high-temperature gas enters the purification chamber after leaving the combustion section.

Entrained dust agglomerates and settles inside the chamber, reducing the particulate matter carried into the mixing chamber and spray-drying tower.

 

4. Purified Hot-Air Output

The purified hot air leaves the high-temperature purification chamber at approximately 900°C.

The process hot-air dust content is controlled to ≤50 mg/Nm³.

 

5. Cold-Air Mixing

Controlled cold air is introduced into the mixing chamber.

The cold air mixes with the purified high-temperature hot air to produce the 660–700°C process air required by ceramic body powder spray drying.

 

6. Ceramic Slurry Spray Drying

The adjusted hot air enters the spray-drying tower and contacts the atomized ceramic slurry.

Moisture evaporates during the drying process, converting the slurry into ceramic body powder with the form required for subsequent storage, conveying and pressing.

 

7. Temperature and Heat-Supply Control

The control system coordinates fuel feeding, combustion, air supply, cold-air mixing and process hot-air output.

The continuous hot-air temperature stability is maintained within ±5°C.

 

Main Technical Data

 

Item

Technical Data

Main application

Ceramic body powder spray drying

Equipment series fuel options

Coal or biomass

Heating method

Direct-fired

Purification-chamber outlet temperature

Approximately 900°C

Myanmar project process temperature

660–700°C

Equipment series adjustment range

600–700°C

Hot-air temperature stability

±5°C

Process hot-air dust content

≤50 mg/Nm³

Design thermal efficiency

Above 95%

 

Main Equipment and Systems

 

Fuel-storage system

Fuel hopper

Fuel-feeding and conveying system

Combustion unit

Combustion chamber

High-temperature gas outlet

High-temperature purification chamber

Dust-agglomeration and settling section

Cold-air inlet

Hot-air mixing chamber

Air-supply fan

Hot-air outlet and ductwork

Temperature-monitoring instruments

Automatic temperature-control system

Electrical control cabinet

Safety-interlock system

Steel platform and inspection structure

Ceramic spray-drying tower connection

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Main Technical Characteristics

 

Designed for Ceramic Spray Drying

The combustion, purification and mixing systems are configured around the temperature and cleanliness requirements of ceramic body powder production.

High-Temperature Purification

Entrained dust agglomerates and settles in the purification chamber before the hot air enters the spray-drying tower.

Controlled Hot-Air Dust Content

The process hot-air dust content is controlled to ≤50 mg/Nm³, reducing dust carried into the ceramic body powder and limiting black-speck formation.

High Process Temperature

The Myanmar project supplies 660–700°C process hot air for ceramic slurry spray drying.

Temperature Stability

The continuous hot-air supply maintains a temperature stability of ±5°C.

Direct-Fired Heat Utilization

The purified hot air directly enters the spray-drying system after temperature adjustment. The furnace series is designed with a thermal efficiency above 95%.

 

Other Ceramic Applications

 

The special hot air furnace series can also be used for:

  • Ceramic wall-tile body powder
  • Ceramic floor-tile body powder
  • Porcelain-tile raw powder
  • Sanitary ceramic body materials
  • Tableware ceramic body materials
  • Other spray-dried ceramic granules

The furnace can be connected to different ceramic spray-drying towers according to the ceramic slurry and production process.

These applications describe the equipment series and do not indicate that the Myanmar project produces every listed ceramic product.

 

Application Experience

 

Similar hot air furnace systems have been applied in multiple ceramic manufacturing projects.

The project experience covers the integration of combustion, high-temperature purification, controlled hot-air dust content and ceramic spray-drying towers.

Customer names and product brands are not disclosed in the Project page.

 

Technology Background

 

The special hot air furnace for ceramic body powder drying incorporates multiple patented technologies.

The equipment combines fuel combustion, high-temperature purification, dust settlement, cold-air mixing and automatic temperature control to provide process hot air for ceramic spray drying.

 

Project Delivery

 

The Myanmar project supplied a complete ceramic powder heating system covering:

  • Fuel feeding
  • Combustion heat generation
  • High-temperature purification
  • Dust agglomeration and settlement
  • Cold-air mixing
  • 660–700°C process hot-air control
  • Hot-air duct connection
  • Integration with the ceramic spray-drying tower
  • Installation and commissioning support

 

Meibao’s Project Capabilities

 

Meibao provides ceramic drying and heating services covering:

  • Ceramic spray-drying process design
  • Hot air furnace engineering
  • Coal and biomass combustion-system configuration
  • High-temperature purification design
  • Hot-air dust-content control
  • Spray-drying tower integration
  • Hot-air duct-system design
  • Temperature-control-system integration
  • Equipment manufacturing
  • Installation guidance
  • Commissioning support
  • Operator training
  • Overseas technical service
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Contact Us

Planning a ceramic body powder production or spray-drying project?

Send us the ceramic product type, production capacity, slurry moisture, target powder moisture, required inlet temperature, air volume, heat demand, spray-tower information, available fuel and site conditions. Meibao will prepare the corresponding hot air furnace and spray-drying configuration.

Discuss Your Ceramic Project