Zhejiang Meibao Industrial Technology Co., Ltd. is one of the leading manufacturers and suppliers of turnkey solid sodium silicate production line – energy-saving furnace-based system in China. With abundant experience, we warmly welcome you to buy custom made turnkey solid sodium silicate production line – energy-saving furnace-based system from our factory. For price consultation, contact us.
Product Overview
The Solid Sodium Silicate Production Line is a fully automated system designed for the efficient and continuous production of solid sodium silicate (Na₂SiO₃), also known as water glass. Utilizing a high-temperature regenerative furnace, this line transforms soda ash and quartz sand into high-purity solid sodium silicate blocks or granules. It is widely used in industries such as precision casting, ceramics, paper making, detergents, kaolin processing, and more.
Key Features
✅ Energy-Efficient Regenerative Furnace: Horseshoe flame or regenerator-type structure for reduced energy consumption and emissions.
✅PLC-Controlled Automation: Ensures stable operation, consistent product quality, and reduced labor intensity.
✅ Eco-Friendly Design: Air and water cooling with effective dust control. Complies with international emission standards.
✅Continuous Operation: Horizontal plant layout with high thermal efficiency and long service life.
Technical Specifications
|
Item |
Details |
| Product Name | Solid Sodium Silicate Production Line |
| Raw Materials | Soda Ash (Na₂CO₃),Quartz Sand (SiO₂) |
| Capacity | Customized, >10 tons/day |
| Final Product Purity | ≥ 99.0% |
| Modulus | Adjustable, 2.4 – 3.6 |
| Melting Temperature | 1350–1450°C |
| Fuel Options | Natural Gas, Oil, Coal, Biomass |
| Cooling Method | Air Cooling / Water Cooling |
| Operation Type | Continuous |
| Layout Type | Horizontal |
| Control System | PLC Automatic Control |
| Installation | On-site Engineering Guidance Provided |
| Warranty | 1 Year |
| Production Capacity | 30+ Sets/Year |
| Trademark | Meibao |
| Origin | Origin |
Production Process Flow
1.Batching: Soda ash and quartz sand are proportioned and fed into the melting furnace.
2.Melting: Raw materials are melted at high temperature in a
regenerative or horseshoe flame furnace.
3.Molding: The molten sodium silicate is cooled and solidified into blocks or granules.
4.Packaging: Final products are conveyed, cooled, and packed automatically.
Application Scope
1.Casting industry – Ordinary & precision casting binder
2.Paper industry – Paper sizing and coating
3.Ceramics – Binder and glaze formulation
4.Mineral processing – Flotation agent
5.Detergent industry – Alkali booster
6.Kaolin & clay processing – Dispersing agent
FAQ
1. What raw materials are required for the solid sodium silicate production line?
The main raw materials are soda ash (sodium carbonate) and quartz sand.
2. What is the production capacity you can provide?
We offer customized capacity from 10 to 200 tons per day.
3. What is the final product quality?
The solid sodium silicate purity can reach up to 99.0%, with a modulus range of 2.4–3.6.
4. What fuel options are supported for the furnace?
Our system supports natural gas, oil, coal, and biomass as fuel sources.
5. What is the melting temperature of the furnace?
The melting temperature is between 1350–1450ºC.
6. Do you provide installation and training?
Yes, we offer full on-site engineering services including equipment installation, commissioning, and staff training.
7. Is the system environmentally friendly?
Yes. The system adopts a regenerative heat exchange structure, ensuring high efficiency and low emissions.
8. What industries use solid sodium silicate?
Widely used in precision casting, ceramics, paper making, kaolin, detergents, mineral processing, and more.
9. What's the layout type of the plant?
The plant is designed with a horizontal layout for continuous operation.
10. How is the plant controlled?
Fully automatic control via PLC system to ensure consistent and stable operation.
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