Zhejiang Meibao Industrial Technology Co., Ltd. is one of the leading manufacturers and suppliers of custom sodium silicate production line in China. With abundant experience, we warmly welcome you to buy custom made custom sodium silicate production line from our factory. For price consultation, contact us.
Product Overview
The Custom Sodium Silicate Production Line from Zhejiang Meibao is built to meet different industrial demands for sodium silicate-also called water glass. It allows adjustment of chemical composition, form (liquid or solid), and modulus. It is suitable for detergents, adhesives, foundry work, and construction materials. The line can be customized for raw materials, capacity, process flow, and final product specifications.
Meibao's production systems are known for reliable operation, modular design, and flexible automation. This helps clients produce sodium silicate with high efficiency, stable quality, and lower costs.
Key Production Stages
🔹 Raw Material Handling & Preparation
Main inputs: silica sand and sodium carbonate (soda ash)
Feeding and storage systems ensure accurate dosing and dust-free transfer
Optional use of caustic soda (NaOH) for low-temperature liquid silicate
🔹 Mixing & High-Temperature Fusion
Batching systems control the Na₂O:SiO₂ ratio
Fusion takes place at 1300–1450°C in continuous or batch furnaces
Furnace options include gas, coal, or electric heating
🔹 Reaction & Product Formation
Controlled reaction:
Na₂CO₃ + SiO₂ → Na₂SiO₃ + CO₂↑
Molten sodium silicate is transferred for downstream processing
🔹 Cooling, Dilution & Solidification
Liquid sodium silicate can be cooled and diluted to 30%–50% concentration
Solid forms such as flakes, powder, or blocks are produced by solidification
🔹 Filtration & Quality Control
Inline filters remove impurities
Lab tests confirm modulus, pH, and purity meet set standards
Compliance with ISO and industry norms is ensured
🔹 Packaging & Bulk Handling
Formats include:
• Liquid: tanks, IBCs, drums
• Solid: bags (25kg/50kg), jumbo bags, bulk silo
Automated filling and labeling systems support efficient logistics
Production Capabilities & Custom Options
|
Parameter |
Range / Customization |
|
Capacity |
10 – 200 Tons/Day |
|
Modulus Range |
2.0 – 3.5 (Na₂O:SiO₂) |
|
Final Product Form |
Liquid / Flake / Powder / Block |
|
Heating Source |
Gas / Oil / Electric / Coal |
|
Automation Level |
Manual / Semi-Auto / Fully PLC-Controlled |
|
Raw Material Options |
Silica sand, soda ash, caustic soda |
Advantages of Meibao's Custom Sodium Silicate Line
✅ Tailored Design – Built for specific client needs in capacity, fuel type, and product form
✅ Energy Savings – Advanced insulation and heat recovery reduce fuel use
✅ Flexible Modulus – Sodium oxide to silica ratio can be adjusted for different uses
✅ Expandable – Modular design supports future capacity increases
✅ Global Support – Installation, commissioning, and training services provided worldwide
Applications
Detergents – builder in washing powders and cleaning products
Construction – waterproofing, grouting, refractory binders
Adhesives & Paperboard – binder for corrugated and fiber products
Chemicals – base for zeolite, silica gel, molecular sieves
Water Treatment – coagulation aid and corrosion inhibitor
FAQ – Custom Sodium Silicate Production Line
1. What raw materials are used?
Silica sand (SiO₂) and sodium carbonate (Na₂CO₃) are primary. Caustic soda (NaOH) may be used for liquid silicate at lower temperature.
2. Can the modulus be adjusted?
Yes. The system can produce different Na₂O:SiO₂ ratios, usually 2.0–3.5.
3. What product forms can be made?
Both liquid sodium silicate and solid forms such as flakes, powder, or blocks.
4. How is product quality controlled?
The line has inline filtration, sampling, and lab testing to meet required standards.
5. What packaging formats are offered?
Options include drums, IBCs, flexitanks, jumbo bags, or bulk loading.
6. Does Meibao provide installation and training?
Yes. We provide turnkey service including plant design, installation supervision, operator training, and after-sales support worldwide.
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