Zhejiang Meibao Industrial Technology Co., Ltd. is one of the leading manufacturers and suppliers of solid sodium silicate production line with high-efficiency furnace in China. With abundant experience, we warmly welcome you to buy custom made solid sodium silicate production line with high-efficiency furnace from our factory. For price consultation, contact us.
Overview
Zhejiang Meibao provides a robust and energy-efficient solid sodium silicate production line utilizing the dry method. This complete solution features a reverberatory furnace for high-temperature fusion, enabling the transformation of quartz sand and soda ash into glass-like sodium silicate blocks or granules. Designed for reliable performance, minimal environmental impact, and easy integration with downstream dissolving systems.
Key Advantages
ISO9001 Quality Management Compliance
Customizable Output based on your factory size and production needs
Dual Functionality: Supports both solid sodium silicate production and optional liquid conversion
Energy Recovery System: Regenerative burner design improves fuel efficiency and lowers operating cost
Steam-Assisted Dissolving Option: Convert solid silicate into liquid form with controlled modulus adjustment
Working Principle
1.Raw Material Handling
Quartz sand and soda ash are weighed either manually or via automated dosing systems. Materials are pre-mixed and conveyed to the feed silo above the furnace.
2.High-Temperature Fusion (1350–1450℃)
In a horseshoe-type reverberatory furnace, raw materials undergo chemical reaction at high temperatures, forming molten sodium silicate. This is cooled by air or water quenching, solidifying into glassy granules or blocks.
3.Energy-Saving Heating
The furnace adopts a regenerative combustion system, where flue gas preheats incoming air and fuel-reducing exhaust temperatures below 200℃ and improving overall efficiency.
4.Solid-to-Liquid Conversion (Optional)
Solid sodium silicate can be dissolved in steam-heated tanks. Two types are available:
Rotary dissolving tank for fast water-cooled solid silicate (approx. 2 hours)
Static tank for air-cooled material (approx. 4 hours)
Modulus can be adjusted with caustic soda to meet liquid sodium silicate application standards.
Technical Specifications
|
Item |
Description |
|
Product Name |
Solid Sodium Silicate Making Machine / Water Glass Drying Furnace |
|
Production Capacity |
Customizable based on client requirements |
|
Output Form |
Solid Sodium Silicate (Glass Form or Granules) |
|
Raw Materials |
Quartz Sand + Soda Ash |
|
Heating Method |
Reverberatory Furnace with Regenerative Preheater |
|
Application Areas |
Detergent, Adhesives, Paper, Ceramics, Chemicals |
|
Dissolving System |
Optional – Rotary or Static Dissolving Tank |
|
Installation |
On-site engineer support provided |
|
Compliance |
ISO9001 Certification |
Environmental Responsibility
Exhaust Emissions: Clean combustion, mainly CO₂; no hazardous pollutants.
Wastewater: Fully recycled within process; no discharge.
Solid Waste: No slag production; minimal residue.
Energy Efficiency: High thermal recovery through heat exchanger design.
Applications
Detergent Industry – As a key ingredient in washing powder and liquid detergents
Paper and Pulp – Used for enhancing paper strength and coating adhesion
Construction Materials – Waterproofing agents and concrete additives
Ceramics & Refractories – Binder and deflocculant
Chemical Manufacturing – Catalyst support and bonding agent
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