New Detergent Powder Manufacturing Plant

New Detergent Powder Manufacturing Plant

Details
Spray Drying System with Turnkey Automation for High-Performance Washing Powder Production
Category
High Efficient Tower Spray Washing Powder Production Turnkey Line
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Description
Technical Parameters

Zhejiang Meibao Industrial Technology Co., Ltd. is one of the leading manufacturers and suppliers of new detergent powder manufacturing plant in China. With abundant experience, we warmly welcome you to buy custom made new detergent powder manufacturing plant from our factory. For price consultation, contact us.

 

 

Key Technical Parameters

 

Attribute Specification
Model Name
Spray Tower Detergent Powder Production Line
Production Capacity ≥ 1 Ton/Hour (customizable)
Core Functionality
Slurry mixing → Spray drying → Powder aging → Post-blending
Heating Source
Hot Air Furnace (oil, gas, coal, biomass optional)
Main Materials Used Stainless Steel 304 / SUS316L, Alloy Steel, Cast Iron
Automation System PLC-based Control (Manual or Fully Integrated Optional)
End Product
Medium to high-grade detergent powder
Certification ISO, CE, RoHS, CCC
Warranty
1 Year
Installation Support On-site Engineer Guidance

 

System Highlights

 

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This detergent powder plant uses pressurized spray drying technology to transform raw slurry into hollow detergent granules efficiently. The process integrates advanced dosing, atomization, drying, post-blending, and packaging systems to ensure:

High throughput

Stable powder quality

Eco-compliance with minimal emissions

Custom formulation control

 

Production Flow Description

 

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1.Formulation & Mixing
Powder and liquid ingredients are proportioned and mixed into a slurry.

2.Aging & Pumping
The slurry is aged, filtered, and sent to the top of the tower via a high-pressure pump.

3.Spray Drying
Atomized into fine droplets and instantly dried by hot air to form base powder.

4.Air Lifting & Sieving
Base powder is lifted, cooled, and passed through a sieve for uniformity.

5.Post-Blending
Additives such as enzymes, colors, perfumes, and softeners are incorporated.

6.Packaging
Final detergent powder is granulated and packed for distribution.

 

Sustainable & Smart Engineering

 

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Closed-loop gas treatment: Primary cyclone + secondary wet dedusting

 

Zero liquid discharge: Entire process designed for dry operation

 

Energy-efficient layout: Recycles fine powder back into the tower

 

Clean workshop design: Full dust control and air filtration system

 

Advantages for Manufacturers

 

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Scalable capacity for both domestic and export demands

 

Multi-shape moulding options (round, rectangular, heart-shaped)

 

Compatible with a wide range of raw materials and additives

 

Seamless integration with existing or new factory setups

 

Strong post-sale service and custom engineering support

 

FAQ – Spray Tower Detergent Powder Plant

Q1: What is the minimum recommended daily output?
A: The standard starting capacity is 1 ton per hour, suitable for both new and upgrading plants.

Q2: Does the machine support automated ingredient dosing?
A: Yes, we offer fully automatic weighing and dosing systems with recipe memory and error alerts.

Q3: Is the emission treatment system included?
A: Yes. We provide a two-stage dust filtration system that meets international emission standards.

Q4: Can you help redesign or retrofit an existing powder plant?
A: Absolutely. We specialize in both new installations and technical upgrades for existing lines.

Q5: What kind of detergent formulations can this line handle?
A: The system is suitable for high-density, low-foam, enzyme-based, and eco-detergent formulas.


 

 

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